Mechanical Pregroutable Bolt (MP Bolt)

Physical Properties

 

MinimumTypical
  Yield Strength500MPa160kN550MPa170kN
Ultimate Tensile Strength600MPa185kN650MPa200kN
Calculated Shear Strength120kN130kN
Standard Elongation16%19%
Uniform Elongation
12%
Mass Per Metre2.47kg
Bar Diameter20.0mm
Cross Sectional Area of Bar310mm2
 Major Bar Diameter22.1mm max.
Bar Straightness to AS 1442-1991

 

 

General Features

  • The MP Bolt consists of a bar thread, specially designed expansion shell and drive nut.
  • The MP Bolt Expansion Shell (patent pending) has been designed to reduce the grout resistance upon bolt installation.
  • The MP Bolt provides immediate rock reinforcement through mechanical anchorage while the grout cures.
  • The MP Bolt bar is hot rolled with deformations that form a course left hand thread (10mm pitch) over its entire length.
  • Single pass bolt installation.
  • The thread bar form provides good load transfer properties.
  • Corrosion protection provided by full column grout.
  • Provides immediate support.
  • Drive nut ensures reliable setting of the Expansion Shell and provides a bolt tail for subsequent meshing.
  • Additional corrosion protection may be provided by hot dip galvanizing. (Refer to Section G).

Installation Guidelines

  • 35mm hole diameter are preferred.
  • The drilled hole length must be longer than the bolt by approximately 50mm.
  • Appropriate components are fitted to the bolt. The Expansion Shell is screwed onto the bolt until the bolt thread just protudes through the Expansion Shell plug.
  • The hole is pregrouted by retracting the hose from the toe to the collar.
    The bolt is inserted through the grout.
  • After placing the bolt in the hole to its full length, the bolt is rotated to set the expansion shell and apply tension.

Standard Lengths & Packaging

  • Standard bolt lengths range from 600 to 5000mm in increments of 300mm.
  • Non-standard requirements are available by negotiation.
  • Bolts are packaged in bundles with threads protected by heavy duty polyethylene bags.
  • Bolt fittings, such as nuts, ant-friction washers and dome balls, are supplied fitted to rock bolts in the configuration requested.

Notes

  • Only DSI rock bolt components should be used in order to obtain full performance of the bolt system.
  • DSI's Mining Products Division is Quality Assured to ISO 9001:2000, Registration No.QAC/R61/0315.