Expansion Shell Bolt (Round Bar) or Double Ended Bolt

Physical Properties

 

16mm BoltMinimumTypical
Yield Strength400MPa65kN460MPa75kN
Ultimate Tensile Strength590MPa95kN645MPa105kN
Calculated Shear Strength60kN70kN
Standard Elongation17%22%
Uniform Elongation12%
Mass Per Metre
1.21kg
Bar Diameter14.4mm
Cross Sectional Area of Bar160mm2
Bar Straightness to AS 1332-1992
Rolled Thread M16x2.0 Pitch

 

 

20mm Bolt MinimumTypical
Yield Strength375MPa95kN440MPa110kN
Ultimate Tensile Strength540MPa135kN680MPa170kN
Calculated Shear Strength90kN110kN
Standard Elongation19%22%
Uniform Elongation
12%
Mass Per Metre1.99kg
Bar Diameter
18.0mm
Cross Sectional Area of Bar
250mm2
Bar Straightness to AS 1332-1992

Rolled Thread M20x2.5 Pitch

 

 

General Features

  • Double ended bolts are generally used with expansion shells and post grouted with cementitious grouts.
  • The double ended bolt utilises, and is compatible with, DSI Arnall’s expansion shells which provide:
    • An up the hole point anchor.
    • Centralisation of the bolt on the up hole end.
    • Pre-Tensioning of the bolt.
  • Refer to Section B4.9 for details of the expansion shell range.
  • A drive nut is fitted to allow initial setting of the expansion shell.
  • The thread’s strength is nominally equal to the column strength of the bar.
  • Corrosion protection may be provided by hot dip galvanizing (refer to Section G).
  • Alternative coatings are available by negotiation.
  • Double ended bolts are often used as tie rods with rib supports (arches) and supplied with two plain nuts.

Installation Guidelines

  • It is imperative that the hole diameter suits the expansion shell to be used.
  • The drilled hole length must be longer than the bolt by approximately 50mm.
  • Appropriate components are fitted to the bolt. The expansion shell is screwed onto the bolt until the bolt thread just protrudes through the expansion shell plug.
  • After placing the bolt in the hole to its full length, the bolt nut is rotated to set the shell and tension the bolt.

Standard Lengths & Packaging

  • Standard bolt lengths range from 600 to 2400mm in increments of 300mm.
  • Non-standard requirements are available by negotiation.
  • Bolts are packaged in bundles with threads protected by heavy duty polyethylene bags.
  • Bolt fittings, such as nuts, anti-friction washers and dome balls, are supplied fitted to rock bolts in the configuration requested.

Notes

  • Only DSI rock bolt components should be used in order to obtain full performance of the bolt system.
  • DSI's Mining Products Division is Quality Assured to ISO 9001:2000, Registration No.QAC/R61/0315.